The increasing power demands of modern data centers have made 48V power distribution essential for improving efficiency and reducing losses. However, the wide voltage variation of the 48V bus (40-60V) creates challenges for point-of-load (PoL) VRMs, which must account for the full range of input voltages, leading to design complexity and reduced system performance. This paper presents a regulated 48 V-to-5 V Intermediate Bus Converter (IBC) based on a novel Switched Capacitor - dual-phase Coupled Buck (SC-CB) topology specifically developed to address these challenges. The architecture combines a switched-capacitor front stage with an inversely-coupled dual-phase buck stage operating in soft-switching mode, enabling high efficiency within a compact footprint and eliminating the need for a large mid-rail decoupling capacitor. Balanced current sharing between phases is achieved inherently via the flying-capacitor charge/discharge mechanism and magnetic coupling, without additional control circuitry.A 450 W prototype measuring 28.75×28.4×14.7 mm3 (613 W/in3) was built and tested, achieving a stable 5V output across a wide input voltage range of 24-60 V and a peak efficiency of 96.2% at 48 V input. Comparative analysis against state-of-the-art 48 V bus converters confirms that the SC-CB topology offers competitive performance, reduced semiconductor count, and superior power density, making it an attractive solution for space-constrained, high-efficiency data center applications.

Switched Capacitor-Coupled Buck: A Regulated IBC Solution for 48V-to-5V

Saggini S.
2026-01-01

Abstract

The increasing power demands of modern data centers have made 48V power distribution essential for improving efficiency and reducing losses. However, the wide voltage variation of the 48V bus (40-60V) creates challenges for point-of-load (PoL) VRMs, which must account for the full range of input voltages, leading to design complexity and reduced system performance. This paper presents a regulated 48 V-to-5 V Intermediate Bus Converter (IBC) based on a novel Switched Capacitor - dual-phase Coupled Buck (SC-CB) topology specifically developed to address these challenges. The architecture combines a switched-capacitor front stage with an inversely-coupled dual-phase buck stage operating in soft-switching mode, enabling high efficiency within a compact footprint and eliminating the need for a large mid-rail decoupling capacitor. Balanced current sharing between phases is achieved inherently via the flying-capacitor charge/discharge mechanism and magnetic coupling, without additional control circuitry.A 450 W prototype measuring 28.75×28.4×14.7 mm3 (613 W/in3) was built and tested, achieving a stable 5V output across a wide input voltage range of 24-60 V and a peak efficiency of 96.2% at 48 V input. Comparative analysis against state-of-the-art 48 V bus converters confirms that the SC-CB topology offers competitive performance, reduced semiconductor count, and superior power density, making it an attractive solution for space-constrained, high-efficiency data center applications.
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Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/11390/1334470
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