Sustainable storage assignment and dwell point policies for Automated Storage and Retrieval Systems

Picking time reduction has been the traditional perspective for warehouse optimisation. When sustainability is considered, optimisation of warehouse operations should be read in terms of energy efficiency other than response time. Each location in the rack of an automated storage and retrieval system is associated with the value of energy consumed by the crane to reach it. Since picking performance strictly depends on storage location assignments, the time-based full turnover strategy is compared to the energy-based one. Three models of energy consumption are considered for traditional and new-generation cranes. Assignments are then compared in terms of dedicated zone shapes, time and energy performances within a given time horizon. Different shapes of the rack and product ABC curves are analysed. Dwell-point policies are also analysed from the new sustainable perspective, adding energy-saving performance to the traditional picking time reduction.